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What is the average cost of processing a return in ecommerce?

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The average cost of processing a return in ecommerce can be surprisingly high. For most online retailers, the cost to handle a return typically ranges from 20% to 65% of the item’s original value. In some cases, especially with free return policies or complex reverse logistics, this cost can reach up to 66% of the product’s price.

What makes returns so expensive?

Several factors contribute to the high cost of ecommerce returns:

  • Shipping fees: Sending the item back to the warehouse or fulfillment center is a direct cost, especially if the retailer pays for return shipping.
  • Restocking and inspection: Returned items need to be checked for damage, repackaged, and restocked, which requires labor and time.
  • Product depreciation: Not all returned items can be resold as new. Only about 48% of returned products are resold at full price, which means retailers often lose value on these goods.
  • Lost sales and customer loyalty: Returns can lead to lost revenue, especially if the customer does not make another purchase or if the return process damages brand reputation.
  • Operational overhead: Managing returns often requires additional warehouse space, staff, and sometimes dedicated departments or third-party logistics partners.

Why do return costs vary?

The cost can change based on:

  • Product type: Clothing and shoes, for example, tend to have higher return rates and processing costs due to sizing and fit issues.
  • Return policy: Offering free returns or very flexible policies increases costs for the retailer.
  • Condition of returned items: If products come back damaged or opened, they may not be resellable, increasing the loss.

Example

If an item sells for $100, the cost to process a return could be anywhere from $20 to $65, depending on the factors above. For some businesses, especially those with generous return policies, the cost could be even higher.

Summary table

Cost Component Description
Shipping
Cost to send item back to warehouse
Restocking/inspection
Labor to check, repackage, and restock
Product depreciation
Loss if tem can’t be resold as new
Lost sales
Revenue lost if item is not replaced/exchanged
Operational overhead
Extra staff, space, or third-party services

In short, processing returns in ecommerce is much more than just taking an item back. The combined costs can take a significant portion of the original sale price, making effective return management crucial for profitability.

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